ÇİLTUĞ ISI SANAYİ VE TİCARET A.Ş.

CILTUG  INC.  is going on its leadership in TURKEY since 1971.                         

CILTUG INC. is one of the leading companies for fabrication, assembly and erection works of Heavy Machineries regarding with Energy, Mining, Cement, Steel Mill Furnace and Defense Industry sectors in the world and established at Gaziantep Organized Industrial Zone in Turkey in total 50,000 Sqm. areas.

Please find the summarized production & erection &Installation facilities as below;

 

Defense Industry;

•   Main Power Production Equipment. Tools and equipment procurement,  

•   Steam Turbines & Gas Turbine&Diesel Machine components,

•   Modül & Base Frames, 

•   Power Group Shaft system and components,  

•   Mooring bed and propeller shaft ,  

•   Hydraulic Shaft couplings and bearings,  

•   Marine equipment and vessel doors.

•   High capacity Motor and reduction frames.

 

For Hydroelectric Power Plants (Fabrication and Erection works) ;

•    Spillway radial gates with flap with hydraulic lifting equipment and stoplog gates, 

• Power intake fixed wheel gates, trashracks and trashrack cleaning machines,

• Penstocks (high pressurized pipes), expansion and flexible joints for transmission and power lines,

• Bifurcations, trifurcations and multiple branch-pipes for power lines,

• Bottom outlet sliding gate valves, jet flow gate valves, radial gates, 

• Butterfly valves with counterweights and conical valves, Howell Bunger valves,

• Spiral case and stayrings, draft tube, elbow and cones, inlet pipes, 

• Head Covers, bottom rings, gate operating rings and regulating rings for wicket gates for turbines,

• Turbine housings and pit liners for Francis, Kaplan and Pelton Turbines,

• Distributors, collectors and manifolds for Pelton Turbines,

• Stator frames, rotor spiders, upper & lower brackets for generators,

• Power house overhead cranes and gantry cranes,

 

For Wind Power Plants;

- Onshore Equipment Productions:

• Steel Wind Towers, Anchor cages and Foundation rings,

• Rotor houses and Bearings,

• Stator structures and Main Base frames, 

• Generator brake discs and brackets & Stator plates, 

• Turbine blade hubs, 

•    Mechanical internals & platforms c/w kit sets, Electrical and mechanical internal accessories 

   installation with plug-in connection to the wind generator at the erection site.

- Offshore Foundation Equipment Productions:

• Tripod,

• Tripile,

• Monopile,

• Jacket,

• Gravity based structures,

• Floating structures,

• Turbine Transport Frames,

For Thermal Power Plants with Heavy-duty Simple and Combined Cycle Gas Turbines;

• Housing and frames for thermal steam and gas turbines, Steel welded constructions,

• Pressurized vessels, steam boilers and boiler anchorages and boiler platforms,

• Petroleum storage and flow process tanks c/w instruments and accessories,

• Cryogenic tanks and accessories.

For Cement Factories;

• Cylindrical Links and shells for Kiln,  

• Silo, hopper and cyclones, 

• Conveyor Lines,

For Steel Mill Industries;

• Air and waste-gas ducts,

• Large and High Chimneys,  

• Mineral furnaces, 

• Circulating and cooling pipes and spools.

CERTIFICATIONS:

• ISO-9001:2015 Quality Management Systems.

• EN ISO 3834-2 Fusion Welding of Metallic Materials Management Quality Requirement System.

• TS EN 1090-2 EXC4 Technical Requirements for the Execution of Steel Structures System.

• ISO 14001:2015 Environmental Management System.

• OHSAS 45001:2018 Occupational Health and Safety Management System.

• ASME U-STAMP Certification for authorization to manufacture of Pressure Vessels,

• ASME S-STAMP Certification for authorization to manufacture and assembly for Power Boilers,

MANUFACTURING PROGRESS STANDARDS FOR:

• PQR as per ASME SEC. IX 

• PQR as per EN ISO 15614 

• WPS as per ASME SEC. IX 

• WPS as per EN ISO 15609 

• Certifications for welders as per EN ISO 9606-1 

• Certifications for welders as per ASME SEC. IX

• Certifications for welders as per AWS D1.1

• Certifications for NDE inspectors as per  EN ISO 9712 

• Certifications for NDE  inspectors as per  SNT-TC-1A 

WORKSHOP FACILITIES:

• CUTTING;   thickness: 300mm x width:3800mm x length: 22,000mm. 

• BENDING; thickness: 115mm x width:3050mm. 

• WELDING; thickness: 300mm. 

• MACHINING; workpiece up to:250ton, Dia:12,500mm, Height:6000mm. with 5-Axis CNC Mach.

• HEAT TREATMENT; upto 1000 0C workpiece upto w:7Mt, L: 8mt, H: 5mt. for the furnace,

• PORTABLE HEAT TREATMENT; upto 1000 0C for all workpieces,

• PAINTING; workpieces are painted in a PLC Controlled cabin, width: 10mt length: 30,5mt high: 6,5mt 

• METALIZING; Thickness up to 1000mic. Zinc Coating 40kg/hour. Aliminium 12kg/hour.

WORKSHOP LOCATIONS, AREA &CAPACITY:

• CILTUG INC. workshops location is 220km far away from Iskenderun Seaports and 280km far away from Mersin Seaport by highway. It is also close to Central Anatolia and Southeastern Anatolia regions.  

• All workshop fabrications, heat treatments, machining, sand blasting, painting works are carried out by our technical personnel at our  Heavy Machinery Factories which has annual capacity  10,000ton for fabrication Works.

In addition, TEKTUG Elektrik Uretim Inc. is an affiliate company of Ciltug Group. TEKTUG Inc. is interested in energy investment and has eight licenses for total capacity of 150,3 Mwh of Hydro-Electrical power plants. Eight numbers of Hydro-Electrical power plants in capacity of 150,3Mwh are producing electricity. Tektug Inc. has also  completed Wind Energy Power Plant (WEPP) in Sincik/Turkey for total capacity of 27.5MW. 

As it would be seen that, CILTUG INC. has significant number of main clients in those sectors inside and successfully completed a lot of contracting works both in Turkey and abroad including technological fabrication &erection of industrial plants and premises. 

We kindly inform you that, we are ready to serve quotation for your enquiries.  

Please see the our web site (www.ciltug.com ) and don’t hesitate to contact us through e-mails on salacaci@ciltug.com ;  info@ciltug.com ; ciltug@ciltug.com